Silver-clad tapes of highTc Bi-Pb-Sr-Ca-Cu-O superconductors have been fabricated through the powder-in-tube method. The critical current density, Jc, of a thick tape was 534 A.cm−2 (77 K, 0 T). Subsequent rolling and sintering of the tapes led to a gradual decrease inJc, instead of the expected increase. This was caused by the microcracks developed in the core material by a rather drastic reduction during the rolling of the tapes. A modified and well controlled rolling technique, on the other hand, resulted in much improvedJc values. Repeated rolling and sintering resulted in a good grain alignment and no microcracks were observed. In the present studies, maximumJc of 1846 A.cm−2 (77 K, 0 T) and 2.43 × 104 A.cm−2 (4.2 K, 0 T) have been obtained Optimization of the processing and sintering parameters are expected to lead to still higherJc values.